Karl Mayer will Attends Shanghaitex with Innovative Machine Concepts
During the Shanghaitex fair, Karl Mayer is inviting its customers and other interested textile companies to see its innovative machine concepts and textile applications at an in-house show.
The event will take place from 25 to 28 November 2019 at Karl Mayer (China) in Changzhou. “We presented our latest innovations to Europe at ITMA 2019 in Barcelona. The feedback from the visitors was excellent. We now want to show textile producers in Asia, who were not able to travel to Barcelona, our ranges that will help them to successfully develop their businesses in the fields of warp knitting, warp preparation and technical textiles,” says Armin Alber, the Sales Director of Karl Mayer (China). This is even more important in view of the fact that the sector is currently rather reluctant to invest because of the economic situation in China in particular, yet it must be ready when the economic conditions pick up. “With our machines and fabric developments, we can offer our customers many advantages on the market over other technologies,” says Armin Alber.
At its in-house show, Karl Mayer will be showing its state-of-the- art machines, including three world firsts. The machines being premiered are a double-bar raschel machine, whose optimised cost:benefit ratio should appeal to shoe fabric producers in particular, a direct warping machine for efficiently processing elastane for the mid-range segment, and a raschel machine, which will put producers of patterned lingerie fabrics in the commodity segment one step ahead of their competitors. Furthermore Karl Mayer will display a three-bar HKS model with electronic guide bar control and integration in the world of KM.ON at the first time in Asia.
Another feature of the show is the latest warp-knitted home and household textiles that offer advantages over woven fabrics. In Changzhou, a modern machine with weft insertion will be producing net curtains featuring the popular woven look. The TERRY.ECO, a concept for the sustainable production of terry goods, and the associated TM 4 TS will also be presented. A textiles and applications show will round off the presentation for the warp knitting sector. This will showcase terry goods in a range of different designs, as well as ultra-fine, smooth lingerie fabrics with integrated, decorative lace at the edges.
KM.ON’s innovative, digital product range will also be presented to demonstrate how these well-thought-out products can give its customers market advantages. Well-thought-out machine systems for direct warping, sectional warping and sizing in the mid-range segment are also being shown for the warp preparation sector.
Production of tricot fabrics by using electronic guide bar control and digital solutions
As innovation in the field of tricot machines, Karl Mayer will be presenting the new HKS 3-M-ON, 218ʺ, which offers the same performance in terms of speed as the current HKS 3-M with N-pattern drive but with electronic guide bar control. Patterns can be changed quickly by ordering the required lapping from Karl Mayer’s Webshop Spare Parts and loading the data from KM.ON cloud directly onto the machine.
Karl Mayer is launching the RJ 5/1, E 32, 130″, a new commodity product line for producing stylish lingerie items. Jan Hippich, a Portfolio Manager at Karl Mayer, is expecting the south Chinese market in particular to invest in this sector. There is a high demand there for lingerie items made from smooth, raschel-knitted fabrics with lace-like decorative bands – marketed under the term, “Seamless”. The making-up costs are also low. The fabrics produced on the RJ 5/1 are made from simple elastane and the type of lapping means that they are resistant to the slippage effect typical of the stretch material. The edges of the fabric do not have to be hemmed, and the consumer is happy with the comfort, since there are just a few seams at the leg and arm openings.
More technology choices for producers of shoe fabrics
The RDJ 6/1 EN is being launched especially for producers of stylish shoe fabrics. This double-bar raschel machine is designed to produce engineered spacer textiles, and delivers a high performance for a reasonable purchase price.
Net curtains with the look of woven fabrics and the production advantages of warp-knitted fabrics
Karl Mayer has developed magazine weft fabrics with a trendy look for the net curtain sector. One of machines for doing this is being presented at the in-house show. The new Weft.Fashion TM 3,130″, E 24 produces fine fabrics with a woven look, and uses fancy yarns to create visual effects. Warp knitting is much more efficient than weaving. An expensive and time-consuming sizing process does not have to be carried out, and magazine weft fabrics are extremely slip-resistant.
Warp-knitted terry fabrics trump their woven counterparts
A TM 4 TS, E 24, 186″ is being presented for producing terry goods extremely efficiently. The output of this tried-and-tested tricot machine may be as much as 250% higher than that of comparable air-jet looms, and the energy consumption is approximately 87% lower, since no compressed air is required. Furthermore, no sizing process is needed, which reduces the environmental loads and costs considerably as a result of the sizing chemicals, effluent and energy consumption.
An efficient interlining machine and unbeatable solutions for the construction sector
A TM WEFT, 247″, E 24 will be demonstrating its features at the in-house show by producing interlining fabrics. This warp knitting machine with weft insertion in line with the stitches operates at an impressive level of stability. At a speed of 1,500 min-1, it is extremely fast and cost-effective. Customers will also be impressed by the functions, user friendliness and reliability of the TM WEFT machine.
The Wefttronic® II G is the perfect machine for all these applications. This all-round machine will be presented at the in-house show by means of a video and examples of products. Compared to weaving, it requires less space, manpower and investment in yarns – because it processes rovings. Above all, however, the output of the Wefttronic® II G is unbeatable.
